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Ford Fusion MOT pass rate and common problems

67.9% of 72,026 Ford Fusion MOT tests pass.

The Fusion passes 67.9% of the time, noticeably below the figure for the average across all Ford models (76.4%).

The Ford Fusion passes 67.9% of the time, noticeably below the figure for the national average for cars (79.2%).

Own this Ford Fusion?

This is the average across every Ford Fusion in the dataset. Look up your own registration for its actual MOT history, and a free place to keep its maintenance records.

Have service invoices? Upload and keep them with your car’s history →

How to check and keep your Ford’s service history →

Pass rate by vehicle age

Pass rate declines noticeably with age, from 74.2% at 3–6 years to 66.0% at 15+ years.

Pass rate by vehicle age band0–3 yearsn/a3–6 years74.2%6–10 years73.7%10–15 years73.3%15+ years66.0%
Ford Fusion pass rate and average mileage by vehicle age band
Vehicle agePass rateTestsAverage mileage
0–3 yearstoo few tests (3)3no reading
3–6 years74.2%3143,623 miles
6–10 years73.7%5775,542 miles
10–15 years73.3%18,55875,387 miles
15+ years66.0%53,37792,190 miles

Common MOT failure reasons for the Ford Fusion

The most common reason the Ford Fusion fails its MOT is lamps, reflectors and electrical equipment — present in 80.6% of failed tests, most often logged as "Not working".

Top MOT failure categories for the Ford Fusion
CategoryShare of failed testsExample
Lamps, reflectors and electrical equipment80.6%Not working
Brakes42.3%Excessively corroded
Suspension39.3%Ball joint dust cover no longer prevents the ingress of dirt
Visibility16.6%Does not clear the windscreen effectively
Tyres16.1%Tread depth below requirements of 1.6mm
Body, chassis, structure15.3%Constant velocity boot split or insecure, no longer prevents the ingress of dirt
Noise, emissions and leaks14.6%Inoperative or indicates a malfunction
Steering7.1%Ball joint has excessive play
Seat belts and supplementary restraint systems1.6%Not functioning as intended
Identification of the vehicle1.0%Inscription illegible

Buying a used Ford Fusion: what to check

These checks follow the Ford Fusion’s own MOT record: the areas it fails on most often, and how that changes as the car gets older. None of them replaces a mechanic’s inspection, but they tell you where to look first.

The biggest drop in pass rate for the Ford Fusion comes between 10–15 years and 15+ years old, from 73.3% to 66.0%. If you are looking at one in or just past that range, read its MOT history closely.

By mileage, the steepest fall is from 0–30,000 mi to 30,000–60,000 mi: 88.8% down to 78.8%. Mileage matters as well as age, so compare the car’s recorded mileages with its year.

  1. 1. Lights and electrics

    Recorded in 80.6% of failed Ford Fusion MOTs.

    Walk round with the lights on: headlights (dipped and main), indicators, brake lights, fog light and number-plate lamp. Check the dashboard warning lights come on with the ignition, then go out once the engine starts.

  2. 2. Brakes

    Recorded in 42.3% of failed Ford Fusion MOTs. Rare on young cars, but 19.2% of tests at 15+ years failed on brakes.

    On the test drive, the car should stop straight without pulling or juddering, and the handbrake should hold it on a slope. Look through the wheels for scored or heavily lipped discs.

  3. 3. Suspension

    Recorded in 39.3% of failed Ford Fusion MOTs.

    Listen for knocks over bumps and speed humps, and check the car sits level. Push down on each corner: it should settle rather than keep bouncing.

  4. 4. Windscreen and wipers

    Recorded in 16.6% of failed Ford Fusion MOTs.

    Look for windscreen chips and cracks in the driver’s line of sight, and check the wipers clear the screen and the washers work.

  5. 5. Tyres

    Recorded in 16.1% of failed Ford Fusion MOTs. Rare on young cars, but 7.1% of tests at 15+ years failed on tyres.

    Check tread depth across the whole width of every tyre, including the inner edge. Uneven wear can point to alignment or suspension problems. Look for cuts and bulges in the sidewalls.

Check the car’s own MOT history. Averages describe the model, not the car in front of you. Look up its registration for past failures, advisories that were never fixed, and gaps or dips in the recorded mileage.

Ask for the service history. Invoices show what was done and when; a stamp alone shows less. See how to check Ford service history and what a service history check can tell you.

Related Ford models

Frequently asked questions

What is the MOT pass rate for the Ford Fusion?
67.9% of Ford Fusion MOT tests pass, based on 72,026 tests in the DVSA anonymised MOT tests and results dataset.
What are the most common MOT failures for the Ford Fusion?
The most common reason the Ford Fusion fails its MOT is lamps, reflectors and electrical equipment — present in 80.6% of failed tests, most often logged as "Not working".
What are the common problems with the Ford Fusion?
Going by its MOT results, the most common problem areas on the Ford Fusion are lights and electrics; brakes; suspension.
What should I check when buying a used Ford Fusion?
Start with the areas it most often fails its MOT on: lights and electrics; brakes; suspension; windscreen and wipers; tyres. Then check the specific car's MOT history by registration for failures, advisories and mileage, and ask the seller for service invoices.
Does this show the Ford Fusion's service history?
No — this is MOT test data, which covers roadworthiness, not servicing. A service history is a separate record of maintenance work, which a specific car only has if its owner has kept it. See the Ford service history guide for how to check and keep one.